Zirconia Tubular Ceramic Membrane
Product Details
Zirconia tubular ceramic membrane
,Porous ceramic membrane with warranty
,Ceramic membrane for filtration
Zirconia Tubular Ceramic Membrane is manufactured using high-purity zirconia (ZrO₂) as the separation layer on a robust ceramic support through precision sintering technology. Its highly uniform nanoporous structure provides exceptional separation accuracy while maintaining excellent permeability and chemical stability.
Designed for demanding filtration processes, zirconia ceramic membranes are particularly suitable for pharmaceutical manufacturing, biotechnology, fine chemicals, electronic chemicals, protein concentration, enzyme purification, and solvent-resistant filtration applications where high product purity and stable long-term performance are essential.
Compared with conventional polymer membranes, zirconia ceramic membranes offer superior resistance to harsh chemicals, high temperatures, and aggressive cleaning procedures while delivering a significantly longer service life.
- Ultra-fine separation down to nanometer scale
- Highly uniform pore size distribution
- Excellent chemical resistance to acids, alkalis and solvents
- Outstanding thermal stability up to 300°C
- High mechanical strength and pressure resistance
- Smooth membrane surface with excellent anti-fouling performance
- Stable permeate flux during continuous operation
- Compatible with high-pressure backwashing and CIP cleaning
- Long service life with low maintenance requirements
- Customizable pore sizes and membrane dimensions
The Zirconia Tubular Ceramic Membrane operates using an inside-out crossflow filtration process.
Feed liquid flows at high velocity through the membrane channels. Solvents and low-molecular-weight components permeate through the zirconia separation layer, while suspended solids, microorganisms, colloids, proteins, enzymes, and other larger molecules are retained inside the membrane channels.
Continuous crossflow minimizes cake layer formation and significantly reduces membrane fouling, ensuring stable filtration performance over extended operating periods.
| Parameter | Value |
|---|---|
| Separation Layer | Zirconia (ZrO₂) |
| Support Material | Ceramic Support |
| Membrane Structure | Asymmetric Multi-layer |
| Filtration Mode | Inside-Out Crossflow |
| Pore Size | 1 nm – 200 nm (Customizable) |
| Operating Temperature | 0–300°C |
| pH Range | 0–14 |
| Porosity | ≥35% |
| Burst Pressure | ≥6 MPa |
| Membrane Length | 100–1200 mm |
| Outer Diameter | 12–40 mm |
| Channel Configuration | 1–61 Channels |
| Cleaning Method | CIP & High-pressure Backwash |
The zirconia separation layer features an extremely narrow pore size distribution, enabling efficient separation of proteins, enzymes, bacteria, viruses, colloids, nanoparticles, and other fine particles while maintaining high permeate quality.
Zirconia exhibits exceptional resistance to aggressive acids, alkalis, oxidizing agents, and most organic solvents, making it suitable for demanding industrial filtration processes.
The smooth ceramic surface reduces particle adhesion and biofilm formation, extending filtration cycles and reducing cleaning frequency.
Optimized membrane structure combines precise separation with excellent permeability, reducing operating pressure and energy consumption.
Unlike polymer membranes, zirconia ceramic membranes tolerate repeated chemical cleaning, steam sterilization, and high-pressure backwashing without significant performance degradation.
The inorganic ceramic membrane material minimizes contamination risks, making it suitable for high-purity separation processes in pharmaceutical and electronic industries.
- Active pharmaceutical ingredient (API) purification
- Antibiotic production
- Vaccine manufacturing
- Pharmaceutical intermediate filtration
- Protein concentration
- Enzyme recovery
- Cell broth clarification
- Fermentation separation
- Enzyme purification
- Functional ingredient concentration
- Natural extract purification
- Beverage clarification
- Ultra-pure chemical filtration
- CMP slurry filtration
- High-purity process liquids
- Semiconductor chemical purification
- Catalyst recovery
- Solvent purification
- Nanoparticle separation
- High-value chemical production
- Industrial wastewater recycling
- High-value material recovery
- Resource reuse
- Process water purification
- Single Channel
- 3 Channels
- 7 Channels
- 19 Channels
- 37 Channels
- 61 Channels
- 100 mm
- 250 mm
- 500 mm
- 1000 mm
- 1200 mm
Custom dimensions and channel configurations are available upon request.
The membrane can be integrated into customized filtration systems with various housing materials.
- SUS304 Stainless Steel
- SS316L Stainless Steel
- Titanium
- PP
- UPVC
- 0.6 MPa
- 1.0 MPa
- 1.6 MPa
- Customized high-pressure systems
- Complete membrane module assembly
- CIP cleaning system integration
- Automatic filtration skid design
- Pilot system customization
- Industrial-scale filtration solutions
- High-purity zirconia separation layer
- Nanometer-level filtration accuracy
- Uniform pore size distribution
- Excellent chemical and solvent resistance
- Stable high-flux performance
- Outstanding anti-fouling characteristics
- Long operational lifetime
- Custom membrane design for demanding applications
- Complete technical support from pilot testing to industrial production
Our engineering team provides complete filtration solutions, including:
- Membrane selection
- Process optimization
- Pilot-scale testing
- Customized membrane modules
- Industrial filtration system design
- Installation guidance
- Commissioning support
- Long-term technical service
Miss. Scarlett.S
Deputy Head of Foreign Trade Department
- Email: scarlett.s@kegugroup.com
- Tel: 8616602956098
- WhatsApp: 8613390790728
-
WeChat:
Scarlettseren533
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